Industry Focus: Independent breakthroughs in chemical equipment have more gaps
2022-12-11 07:05:02
Equipment manufacturing industry is the foundation and core of a country's industrial development. It has to provide working machines for various departments of the national economy. It has the characteristics of high technological content and high elasticity of demand. Therefore, it has always been regarded as the heart of industry and an important factor in supporting the country’s overall national strength. cornerstone. However, according to the latest information from the industry policy department, 60% of China's equipment is imported. Among them, 100% of optical fiber manufacturing equipment, 80% of integrated circuit manufacturing equipment and petrochemical equipment, and 70% of CNC machine tools are foreign products. In recent years, although there have been many breakthroughs in the capability of independent innovation of the chemical equipment industry, compared with foreign countries, there is more of a gap.
Breakthrough in major equipment
At present, China's major production equipment required for key equipment, such as reaction equipment, towers, heat exchangers, industrial furnaces, storage and transportation equipment, special machinery, gas compressors, industrial pumps, etc., many equipment has reached the international advanced level . Among them, the localization rate of oil refining equipment (calculated by investment) reached more than 90%, and the localization rate of ethylene complete equipment (calculated by investment) reached about 70%.
China is the only country in the developing world that can produce complete sets of oil drilling rigs, and has the capacity to produce about 120 sets of drilling rigs of 1000-9000 meters in annual production. On December 28th, 2004, China's first large-scale nitrogen fertilizer plant with an annual output of 300,000 tons of synthetic ammonia was successfully put into production at Shandong Hualu Hengsheng Chemical Co., Ltd., thus declaring a dream of a large nitrogen fertilizer plant for more than 30 years. Realize localization.
The core technology is controlled by people
Although localization of chemical equipment has made certain breakthroughs, the core technologies of some equipment are still subject to human control.
Compared with developed countries, domestic chemical equipment has a certain gap in terms of product performance and product quality. Such as petrochemical major equipment. The progress in production technology and the development of equipment technology are seriously out of line. The phenomenon of heavy process and light equipment still exists. The development of equipment technology cannot keep pace with the development of petrochemical process technology. In particular, the development of software technology for major equipment has largely remained at the level of imitation, and the development of proprietary technologies with proprietary intellectual property rights is not only weak, but also less specialized, standardized, and serialized.
Equipment design and manufacturing levels, equipment quality and reliability also need to be further improved. General equipment manufacturing capacity is excessive, and major equipment manufacturing capacity is insufficient. The design of large-scale ethylene cracking and post-processing complete sets of technology in China is lagging behind, and foreign technology still needs to be purchased. This makes China's chemical equipment industry has been introduced --- backward --- introduction of the sinister circle. Although China's equipment industry can provide some major equipment and products needed for economic construction, the technology mainly relies on the introduction from abroad. 57% of the industrialization of machinery manufacturing is completed on the basis of imported technology. This allows developed countries with mastery of core technologies to take away most of our profits, as long as they have a paper technology contract.
Independent innovation needs to be strengthened
The industry generally believes that to improve the independent innovation capability of the equipment manufacturing industry must first of all insist on the integration of internal resources and the introduction of both, and continue to strengthen the scale of the equipment manufacturing industry strength and overall level. They set about establishing a group of equipment manufacturing industry clusters, and at the same time, selectively introduce from abroad a group of multinational corporations whose products are among the world's leading players, especially equipment technology product R&D centers.
Secondly, the most pressing problem facing China's equipment manufacturing industry today is the establishment of an independent innovation system that focuses on enterprises. At present, there is no large-scale enterprise in China capable of integrating applied basic research and technology development as in developed countries. Therefore, while increasing efforts to encourage independent innovation by enterprises, give full play to the role of existing research institutions and establish a technological innovation system with Chinese characteristics, we should further improve the supporting policy system and market environment, and guide enterprises to improve the use, management and protection of knowledge. The ability of property rights, the establishment of professionals can freely exert their incentives.
The third is to guide enterprises in joint development, establish cross-city R&D centers, form cross-regional product processing and export bases and high-tech industrialization bases, vigorously promote inter-city enterprise restructuring and industrial integration, and increase industrial concentration and market competition. force.
The fourth is to support major policy measures. The central government must give financial support and local governments should also increase financial support. For example, adopting economic means, discounting, building parks, and improving the environment will support the development of the equipment manufacturing industry. At the same time, the state should strengthen the planning and guidance of major projects. The equipment manufacturing industry must achieve a reasonable allocation of resources and consider tilting to old industrial bases with strong industrial bases, such as the old industrial bases in the northeast.
Breakthrough in major equipment
At present, China's major production equipment required for key equipment, such as reaction equipment, towers, heat exchangers, industrial furnaces, storage and transportation equipment, special machinery, gas compressors, industrial pumps, etc., many equipment has reached the international advanced level . Among them, the localization rate of oil refining equipment (calculated by investment) reached more than 90%, and the localization rate of ethylene complete equipment (calculated by investment) reached about 70%.
China is the only country in the developing world that can produce complete sets of oil drilling rigs, and has the capacity to produce about 120 sets of drilling rigs of 1000-9000 meters in annual production. On December 28th, 2004, China's first large-scale nitrogen fertilizer plant with an annual output of 300,000 tons of synthetic ammonia was successfully put into production at Shandong Hualu Hengsheng Chemical Co., Ltd., thus declaring a dream of a large nitrogen fertilizer plant for more than 30 years. Realize localization.
The core technology is controlled by people
Although localization of chemical equipment has made certain breakthroughs, the core technologies of some equipment are still subject to human control.
Compared with developed countries, domestic chemical equipment has a certain gap in terms of product performance and product quality. Such as petrochemical major equipment. The progress in production technology and the development of equipment technology are seriously out of line. The phenomenon of heavy process and light equipment still exists. The development of equipment technology cannot keep pace with the development of petrochemical process technology. In particular, the development of software technology for major equipment has largely remained at the level of imitation, and the development of proprietary technologies with proprietary intellectual property rights is not only weak, but also less specialized, standardized, and serialized.
Equipment design and manufacturing levels, equipment quality and reliability also need to be further improved. General equipment manufacturing capacity is excessive, and major equipment manufacturing capacity is insufficient. The design of large-scale ethylene cracking and post-processing complete sets of technology in China is lagging behind, and foreign technology still needs to be purchased. This makes China's chemical equipment industry has been introduced --- backward --- introduction of the sinister circle. Although China's equipment industry can provide some major equipment and products needed for economic construction, the technology mainly relies on the introduction from abroad. 57% of the industrialization of machinery manufacturing is completed on the basis of imported technology. This allows developed countries with mastery of core technologies to take away most of our profits, as long as they have a paper technology contract.
Independent innovation needs to be strengthened
The industry generally believes that to improve the independent innovation capability of the equipment manufacturing industry must first of all insist on the integration of internal resources and the introduction of both, and continue to strengthen the scale of the equipment manufacturing industry strength and overall level. They set about establishing a group of equipment manufacturing industry clusters, and at the same time, selectively introduce from abroad a group of multinational corporations whose products are among the world's leading players, especially equipment technology product R&D centers.
Secondly, the most pressing problem facing China's equipment manufacturing industry today is the establishment of an independent innovation system that focuses on enterprises. At present, there is no large-scale enterprise in China capable of integrating applied basic research and technology development as in developed countries. Therefore, while increasing efforts to encourage independent innovation by enterprises, give full play to the role of existing research institutions and establish a technological innovation system with Chinese characteristics, we should further improve the supporting policy system and market environment, and guide enterprises to improve the use, management and protection of knowledge. The ability of property rights, the establishment of professionals can freely exert their incentives.
The third is to guide enterprises in joint development, establish cross-city R&D centers, form cross-regional product processing and export bases and high-tech industrialization bases, vigorously promote inter-city enterprise restructuring and industrial integration, and increase industrial concentration and market competition. force.
The fourth is to support major policy measures. The central government must give financial support and local governments should also increase financial support. For example, adopting economic means, discounting, building parks, and improving the environment will support the development of the equipment manufacturing industry. At the same time, the state should strengthen the planning and guidance of major projects. The equipment manufacturing industry must achieve a reasonable allocation of resources and consider tilting to old industrial bases with strong industrial bases, such as the old industrial bases in the northeast.
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