Process Example of Extracting V2O5 from Vanadium Slag in Yantie Alloy Plant
The process used for atomizing vanadium slag in Panzhihua Steel Plant is shown in Figure 1.
Figure 1 Vanadium extraction process in the ferroalloy plant
Grain size of vanadium slag | 20 mesh | 60 mesh | 80 mesh | 100 mesh |
Screen residue /% | twenty three | 31.2 | 47.9 | 55.8 |
Vanadium slag composition: | V 2 O 5 | Fe | SiO 2 | Al 2 O 3 |
content/% | 15.08 | 44.03 | 11.86 | 3.52 |
1. Reagents: soda ash, Na 2 CO 3 98%; ammonium sulfate, industrial products; thenardite , Na 2 SO 4 98%; sulfuric acid, industrial products; calcium chloride, industrial products.
Second, leaching, purification: leaching and phosphorus in addition to adding CaCl 2, highlighted in 0.5 ~ 1.5kg / m³, and the solution composition shown in Table 1 in the purified wet ball.
Table 1 Liquid component (g/L) after purification of atomized vanadium slag from Panzhihua Iron and Steel Co., Ltd.
Sample number | V | P | Si | Fe | K 2 O | Na 2 O | pH value | Note |
1 | 7.7 | 0.0077 | 0.27 | 0.00136 | 0.019 | 7.3 | 9.5 | Secondary slag |
3 | 15.7 | 0.0076 | 0.27 | 0.0032 | 0.0048 | 31.9 | 9.5 | Secondary slag |
Third, Shen vanadium: the equipment used is mechanical stirring tank, the speed is 16r/min, direct steam heating, first into the quantitative purification liquid, then slowly add sulfuric acid, adjust the pH to 2 ~ 3 and then add ammonium sulfate, steam heating To 85 ° C, 60 min, the sulfuric acid addition coefficient is 1 ~ 1.3. The vanadium end point is controlled in the supernatant containing vanadium below 0.1g/L. The vanadium precipitation rate is 99%, and the ammonium vanadate fuse contains V 2 O 5 98% or more.
Since the ammonium polyvanadate precipitate entrains about 50% of free water, it should be washed with 1% to 2% ammonium sulfate solution to remove Na 2 O in free water.
4. Deamination and melting of ammonium polyvanadate: The melting is carried out in a 12 m3 water-cooled melting furnace. Coal for fuel gas, a first thermal decomposition stage 600 ℃, the second stage is 800 ~ 900 ℃. The composition of the V 2 O 5 fuse is shown in Table 2.
Table 2 Composition of V 2 O 5 Fuses (%)
Stove number | V 2 O 5 | SiO 2 | Fe | P | S | As | K 2 O | Na 2 O |
3 | 98.87 | 0.275 | 0.269 | 0.0274 | 0.0163 | 0.00185 | 0.12 | 0.96 |
72 | 99.5 | 0.15 | 0.197 | 0.0181 | 0.0059 | 0.055 | 0.389 |
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